Pamene malamulo otulutsa mpweya wa kaboni akukhwimitsa komanso miyezo ya injini zosayenda pamsewu ikukula movutikira padziko lonse lapansi, ma forklift oyipitsa kwambiri amkati akhala omwe akufuna kuwongolera chilengedwe. Ngakhale ma forklift a batri ya lead-acid athetsa vuto la kutulutsa utsi, kuyipitsidwa kwazitsulo zolemera ndi zinyalala zomwe zimayambitsidwa ndi mabatire awo akutaya sikunganyalanyazidwe. Kutengera izi, okhwima kwambirilithiamu-ion forklift batireimagwira ntchito ngati yankho latsopano.
Ubwino wa Mabatire a Lithium-ion a Forklifts
1. Kuchita Bwino Kwambiri
Batire ya lithiamu-ion forklift ikuwonetsa kutulutsa kwamphamvu kwambiri, komwe kumapitilira 90%, apamwamba kwambiri kuposa mabatire a lead-acid. Izi zimawonetsetsa kuti mphamvu zamagetsi zosungidwa zambiri zimasinthidwa kukhala mphamvu zogwirira ntchito za forklifts, kuchepetsa kuwononga mphamvu.
Mosiyana ndi batire ya acid-acid, yomwe imavutika ndi kuchepa kwa mphamvu pang'onopang'ono pamene ikutuluka, mabatire a lithiamu-ion a forklifts amapereka mphamvu yamagetsi yokhazikika panthawi yonseyi. Chifukwa chake, ma forklift amatha kuthandizira kukweza kosasintha ndikuyenda bwino ngakhale pamitengo yotsika.
2. Moyo Wautali
Batire ya lithiamu forklift nthawi zambiri imakhala ndi moyo wautali wautumiki. M'malo ogwiritsidwa ntchito bwino ndi kukonza, moyo wake wozungulira ukhoza kupitilira nthawi za 3500, pomwe mabatire a acid-lead nthawi zambiri amakhala ndi mizere yochepera 500[1]. Moyo wautaliwu umatanthauza kuti mabizinesi safunikira kusintha batire pafupipafupi, kuchepetsa mavuto ndi mtengo wobwera chifukwa chosinthira batire.
3. Ntchito yotsika mtengo
Ngakhale mabatire a lithiamu-ion a forklift amafunikira ndalama zoyambira kwambiri poyerekeza ndi mabatire a lead-acid, amapulumutsa ndalama zambiri pa moyo wawo wonse:
- Amachotsa kuthirira ndi kulipiritsa kofanana, kuchepetsa ndalama zogwirira ntchito ndi kukonza.
- Kugwiritsa ntchito mphamvu kwapamwamba, kuphatikizika ndi kuchuluka kwamphamvu kwamphamvu, kumachepetsa kugwiritsa ntchito magetsi ndikuchepetsa kuyitanitsa pafupipafupi.
- Chofunika koposa, moyo wotalikirapo wautumiki, womwe nthawi zambiri umatalika kuwirikiza 3-5 kuposa mabatire a acid acid, umachepetsa kwambiri ndalama zosinthira pakapita nthawi.
4. Kuwongolera Mwanzeru
Battery ya lithiamu forklift nthawi zambiri imakhala ndi BMS yapamwamba, yomwe imatha kuyang'anira momwe batire ilili, magetsi, panopa, kutentha, ndi zina mu nthawi yeniyeni.
Pakadali pano, BMS imathanso kuyika zambiri papulatifomu yoyang'anira, kulola oyang'anira mabizinesi kuti amvetsetse momwe mabatire amagwiritsidwira ntchito munthawi yeniyeni ndikuwongolera kayendetsedwe ka zombo.
Zochitika Zoyenera Kubwezeretsanso Mabatire a Forklift Lithium-Ion
1. Malo osungiramo katundu omwe ali ndi ma Operations Multiple Shift
M'malo osungiramo katundu omwe amagwiritsa ntchito masinthidwe angapo, ma forklift amafunikira kuti azigwira ntchito nthawi yayitali. Mabatire achikale a lead-lead-acid, chifukwa cha kuchepa kwa nthawi yogwira ntchito, nthawi zambiri amafunikira mabatire angapo kuti azizungulira komanso kuti azitchajira modzipereka.
Mosiyana ndi izi, mabatire a lithiamu-ion forklift amawonetsa kuthekera kothamanga komanso kuthamanga mwachangu, kulola kulipiritsa panthawi yopuma pantchito popanda kufunikira kosinthira batire.
2. Cold Chain Storage
Kutentha kocheperako komwe kumakhala kosungirako kuzizira kumasokoneza kwambiri magwiridwe antchito a batri la acid-acid. M'mikhalidwe yochepera ziro, mabatire a lead-acid amatha kuchepetsa mphamvu komanso kuchepa kwacharge/kutulutsa mphamvu, nthawi zambiri amalephera kukwaniritsa zofunikira zoyendetsera ma forklift.
Mabatire a lithiamu-ion opangira ma forklift amawonetsa kuzizira kwambiri chifukwa cha nyengo yozizira, amasunga mphamvu zambiri komanso kutulutsa mphamvu kwamphamvu ngakhale potentha mpaka -20°C. Izi zimatsimikizira magwiridwe antchito odalirika a forklift munthawi yonse yamayendedwe ozizira.
3. Malo Ogwira Ntchito Kwambiri
M'machitidwe ofunikira ogwirira ntchito monga madoko, malo opangira zinthu, ndi malo opangira zinthu komwe ma forklift amagwira ntchito yolemetsa mosalekeza, batire ya lithiamu forklift imabweretsa zabwino. Kutha kulipira kwake mwachangu kumathandizira 80% kubwezeretsanso mphamvu mkati mwa maola 1-2, ndikukwaniritsa nthawi yochepa yogwira ntchito. Kutulutsa kwamphamvu kwamphamvu kumatsimikizira kuti forklift imagwirabe ntchito mosasinthasintha ngakhale pansi pa katundu wambiri, kuchepetsa kwambiri kusokonezeka kwa ntchito pamene ikulimbikitsa zokolola.
4. Ntchito Zoyeretsa Zipinda
M'malo osabala m'mafakitale amagetsi, azamankhwala, ndi opanga zakudya komwe kuwongolera kuipitsidwa kuli kofunika kwambiri, mabatire anthawi zonse a lead-acid amakhala pachiwopsezo cha kuipitsidwa chifukwa chotulutsa utsi wa asidi panthawi yolipiritsa ndikugwira ntchito. Mabatire a lithiamu-ion forklift amachotsa nkhawayi potengera mawonekedwe a acid-fume-free, kusunga miyezo yokhazikika yoyera.
Maupangiri osinthira ku Mabatire a Forklift a Lithium-Ion
Retrofitting forklifts ndi mabatire a lithiamu-ion ndi ntchito mwadongosolo yomwe imafuna kukonzekera bwino ndi kuphedwa. Pansipa pali kalozera watsatanetsatane:
1. Unikani Zofunikira
Choyamba, fufuzani zombo, kuphatikizapo mtundu, chitsanzo, ndi zaka za forklift iliyonse. Kenaka, fufuzani kuchuluka kwa ntchito, monga maola ogwiritsira ntchito tsiku ndi tsiku ndi masiku ogwira ntchito sabata iliyonse. Kuphatikiza apo, zindikirani momwe amagwirira ntchito, kuphatikiza kugwiritsa ntchito m'nyumba / panja, zofunikira zolemetsa, komanso kutentha kozungulira. Kutengera zinthu izi, patsogolo retrofitting.
2. Linganizani Kugwiritsa Ntchito Mphamvu
Werengetsani kugwiritsa ntchito mphamvu pa forklift iliyonse kutengera kuchuluka kwa katundu, nthawi yogwira ntchito, komanso liwiro laulendo. Izi zitha kutengedwa kuchokera ku mbiri yakale kapena kudzera pakuyesa pamasamba. Deta yolondola yogwiritsira ntchito mphamvu ndiyofunikira posankha mabatire a lithiamu-ion okhala ndi mphamvu yoyenera.
3. Sankhani Wopereka Wodalirika
Mukamasankha wogulitsa, ganizirani mbiri yake, mtundu wazinthu, ukatswiri waukadaulo, ndi chithandizo chapambuyo pogulitsa. Ndikoyenera kuyanjana ndi ogulitsa omwe ali ndi chidziwitso pakukonzanso batri ya forklift lithiamu-ion ndikuwunikanso ziphaso zawo zamalonda ndi kafukufuku wamakasitomala.
4. Yesani ndi Kutsimikizira
Mukasankha mabatire ndi zigawo zofananira, chitani mayeso oyendetsa pazigawo zochepa za forklift. Yang'anirani momwe batire ikugwirira ntchito, kuphatikiza nthawi yolipirira, nthawi yothamanga, kutulutsa mphamvu, ndi kusinthasintha kwa kutentha. Kuphatikiza apo, onetsetsani kuti ma forklift omwe adasinthidwa amalumikizana bwino ndi zida zina.
5. Phunzitsani ndi Kuyendera Nthawi Zonse
Kukonzanso kukamalizidwa, oyendetsa sitima ndi ogwira ntchito yokonza. Maphunziro akuyenera kukhudza kugwiritsa ntchito batri ya lithiamu-ion, njira zolipiritsa, njira zodzitetezera, komanso chidziwitso choyambirira chokonzekera. Khazikitsani dongosolo lokonzekera kuti liziyendera nthawi zonse ndikusamalira mabatire ndi machitidwe ogwirizana nawo.
Mabatire a Lithium-Ion Forklift ochokera ku ROYPOW
At ROYPOW, tili ndi mabatire osiyanasiyana a forklift omwe amagulitsidwa, okhala ndi magetsi oyambira 24 volts mpaka 80 volts, ndi opitilira 350 volts.
Mabatire athu amakhala ndi ma certification a UL 2580 pamapulatifomu onse odalirika kwambiri, ma cell a LiFePO4 apamwamba kwambiri a Grade A automotive kuchokera kumakampani apamwamba padziko lonse lapansi, BMS yanzeru yokhala ndi chitetezo chambiri (mwachitsanzo, kuchulukitsitsa, kutulutsa mopitilira muyeso, ndi kuteteza kutentha kwambiri), komanso kuwunika kwanzeru kwakutali kwa 4G ndikuwongolera nthawi yeniyeni.
Kuonetsetsa chitetezo cha moto ngakhale muzochitika zovuta kwambiri, batri iliyonse ya ROYPOW lithiamu forklift imakhala ndi chozimitsa moto chimodzi kapena ziwiri za forklift mkati, zomwe zimapangidwira kachitidwe kakang'ono ka magetsi ndi chotsirizira chachikulu. Kutentha kukafika pa 177.8 ℃, chozimitsira moto chimayamba chokha chikalandira chizindikiro choyambira chamagetsi kapena kuzindikira lawi lotseguka. Waya wotentha umayaka, ndikutulutsa chopangira mpweya. Wothandizira uyu amawola kukhala choziziritsira mankhwala kuti azimitsa moto mwachangu komanso mogwira mtima. Kuphatikiza apo, zinthu zonse zomwe zimagwiritsidwa ntchito popangandondomeko yozimitsa motondi zida zamoto zomwe zili ndi UL 94-V0 moto. Izi zimapereka mtendere wamumtima kwa ogwira ntchito, oyang'anira zombo, ndi eni mabizinesi, kuteteza katundu, kuchepetsa nthawi yopuma, kupangitsa kuti zinthu zisamayende bwino, komanso kuchepetsa ndalama zogwirira ntchito nthawi yayitali.
Nazi ziwiri mwazinthu zathu zabwino kwambiri:
- 36V Forklift Battery
Zathu36V 690Ah LiFePO4 Batire ya Forkliftimakupatsirani mwayi wabwino wogwiritsa ntchito ma forklift anu a Class 2, monga ma forklift ang'onoang'ono ndi masitacker apamwamba. Kukhazikika kwake kumathandizira kuti zombo zanu ziziyenda mosavuta m'malo osungiramo zinthu zopapatiza.
Kuphatikiza apo, batire iyi ya forklift imatha kugwira ntchito m'nyengo yozizira kwambiri mpaka -4°F (-20°C). Ndi ntchito yodzitenthetsera yokha, batire imatha kutentha kuchokera ku -4 ° F mpaka 41 ° F pasanathe ola limodzi.
- 48V Forklift Battery
48V 560Ah LiFePO4 Batire ya Forkliftndi imodzi mwamabatire athu a 48V-system, opangidwa kuti azipereka mphamvu zapamwamba komanso zotetezeka pazida zanu zogwirira ntchito. 560Ah iyi yadutsa chiphaso cha UL 2580 ndipo ili ndi phindu lalikulu pazachuma chifukwa imatha kupulumutsa mosalekeza pantchito, kukonza, mphamvu, zida, ndi nthawi yopuma. ku
Kuonjezera apo, kuti tikwaniritse ntchito zofunika kwambiri monga kutentha kwambiri, kutentha pang'ono, kapena malo ophulika, tapanga mabatire oziziritsidwa ndi mpweya, mabatire osungira ozizira, ndi mabatire osaphulika kuti atetezeke kwambiri komanso azigwira ntchito m'malo ovuta kwambiri.
Mapeto
Ndi mafakitale padziko lonse akukumana okhwima malamulo zachilengedwe ndi zofuna ntchito, kusintha kwa lithiamu-ion mabatire forklift akuimira kuposa kukweza zida; ndi njira yoyendetsera bwino ntchito, kukhazikika, komanso kupulumutsa ndalama kwanthawi yayitali.
Monga ogulitsa odalirika, timakhala okonzeka ndikuchita bwino kwambirilithiamu-ion forklift batri njira, pamodzi ndi chitsogozo chathunthu chaukadaulo ndi chithandizo kudzera munjira iliyonse yobwezeretsanso.
Buku
[1].Ikupezeka pa:
https://en.wikipedia.org/wiki/Lead%E2%80%93acid_battery
