Motor Controller FLA8025

  • Description
  • Key Specifications

The ROYPOW FLA8025 Motor Controller Solution is a high-performance and reliable control system. Featuring advanced features such as topside-cooled package MOSFET, high-accuracy hall sensor, high-performance Infineon AURIX™ MCU, and leading SVPWM control algorithm, it maximizes the output performance while providing higher control efficiency and accuracy. Supports the highest ASIL C level of functional safety design. 

Operating Voltage: 40V~130 V

Peak Phase Current: 500 Arms

Peak Torque: 135 Nm

Peak Power: 40 kW

Continuous. Power: 15 kW

Max. Efficiency: 98%

IP Level: IP6K9K; IP67; IPXXB

Cooling: Passive Air Cooling

APPLICATIONS
  • Forklift Trucks

    Forklift Trucks

  • Aerial Work Platforms

    Aerial Work Platforms

  • Agricultural Machinery

    Agricultural Machinery

  • Sanitation Trucks

    Sanitation Trucks

  • Yacht

    Yacht

  • ATV

    ATV

  • Construction Machinery

    Construction Machinery

  • Lighting Lamps

    Lighting Lamps

BENEFITS

BENEFITS

  • High Output Performance

    Comes with a topside-cooled package MOSFET design, which can effectively shorten the heat dissipation path and enhance continuous performance to over 15 kW.

  • High-Accuracy Hall Sensor

    A high-accuracy hall sensor is used to measure phase current, offering low thermal drift error, high precision for full temperature range, short response time, and self-diagnostic function.

  • Advanced SVPWM Control Algorithms

    FOC control algorithm and MTPA control technology deliver higher control efficiency and precision. Lower torque ripple enhances system stability and performance.

  • High-Performance Infineon AURIXTM MCU

    Multi-core SW architecture ensures faster and more stable performance. Superior real-time performance enhance control accuracy with FPU operation. Extensive pin resources supports full vehicle functionalities.

  • Comprehensive Diagnosis and Protection

    Support voltage/current monitor & protection, thermal monitor & derating, load dump protection, etc.

  • All Automotive Grade

    Meet rigorous and strict design, testing and manufacturing standards to ensure high quality. All chips are automobile AEC-Q qualified.

TECH & SPECS

FLA8025 PMSM Motor Family
Nominal Voltage / Discharge Voltage Range

48V (51.2V)

Nominal Capacity

65 Ah

Stored Energy

3.33 kWh

Dimension(L×W×H) For Reference

17.05 x 10.95 x 10.24 inch (433 x 278.5x 260 mm)

Weight lbs.(kg) No Counterweight

88.18 lbs. (≤40 kg)

Typical Mileage Per Full charge

40-51 km (25-32 miles)

Continuous Charge / Discharge Current

30 A / 130 A

Maximum Charge / Discharge Current

55 A / 195 A

Charge

32°F~131°F ( 0°C ~55°C)

Discharge

-4°F~131°F ( -20°C ~ 55°C)

Storage (1 month)

-4°F~113°F (-20°C~45°C)

Storage (1 year)

32°F~95°F ( 0°C~35°C)

Casing Material

Steel

IP Rating

IP67

FAQ

What is a motor controller?

A motor controller is an electronic device that regulates the performance of an electric motor by controlling parameters such as speed, torque, position, and direction. It acts as the interface between the motor and the power supply or control system.

What types of motors do motor controllers support?

Motor controllers are designed for various motor types, including:

DC Motors (Brushed and Brushless DC or BLDC)

AC Motors (Induction and Synchronous)

PMSM (Permanent Magnet Synchronous Motors)

Stepper Motors

Servo Motors

What are the different types of motor controllers?

Open-loop controllers – Basic control without feedback

Closed-loop controllers – Use sensors for feedback (speed, torque, position)

VFD (Variable Frequency Drive) – Controls AC motors by varying frequency and voltage

ESC (Electronic Speed Controller) – Used in drones, e-bikes, and RC applications

Servo drives – High-precision controllers for servo motors

What does a motor controller do?

A motor controller:

Starts and stops the motor

Regulates speed and torque

Reverses rotation direction

Provides overload and fault protection

Enables smooth acceleration and deceleration

Interfaces with higher-level systems (e.g., PLC, microcontrollers, CAN, or Modbus)

What is the difference between a motor driver and a motor controller?

A motor driver is typically a simpler, low-level electronic circuit used to switch current to a motor (common in robotics and embedded systems).

A motor controller includes logic, feedback control, protection, and often communication features—used in industrial and commercial applications.

How do you control the speed of a motor?

Speed is controlled by:

PWM (Pulse Width Modulation) – For DC and BLDC motors

Frequency adjustment – For AC motors using a VFD

Voltage variation – Less common due to inefficiencies

Field-Oriented Control (FOC) – For PMSMs and BLDCs for high precision

What is Field-Oriented Control (FOC)?

FOC is a method used in advanced motor controllers to regulate AC motors (especially PMSM and BLDC). It transforms the motor’s variables into a rotating frame of reference, enabling precise control of torque and speed, improving efficiency, smoothness, and dynamic response.

What communication protocols do motor controllers support?

ROYPOW UltraDrive Motor Controllers support customizable communication protocols based on specific demands, such as CAN 2.0 B 500kbps. 

What protection features are included in motor controllers?

Offer Voltage/Current monitor & protection, Thermal monitor & derating, Load dump protection, etc.

How do I select the right motor controller?

Consider:

Motor type and voltage/current ratings

Control method required (open-loop, closed-loop, FOC, etc.)

Environmental conditions (temperature, IP rating)

Interface and communication needs

Load characteristics (inertia, duty cycle, peak loads)

What are common applications of motor controllers?

Suitable for Forklift Trucks, Aerial Working, Golf Carts, Sightseeing Cars, Agricultural Machinery, Sanitation Trucks, ATV, E-Motorcycles, E-Karting, etc. 

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