Intelligent DC Charging Alternator Solution

  • Description
  • Key Specifications

ROYPOW provides a reliable powering solution via the quality Intelligent DC Charging Alternator for RVs, trucks, yachts, or specialty vehicles. It delivers rapid charging, high efficiency, and strong idle output, with customizable mechanical and electrical interfaces for seamless integration.

Operation Voltage: 24-60V
Rated Voltage: 51.2V for 16s LFP; 44.8V for 14s LFP
Rated Power: 8.9kW@25℃, 6000rpm; 7.3kW@55℃, 6000rpm; 5.3kW@85℃, 6000rpm
Max. Output: 300A@48V
Max. Speed: 16000rpm Continuous; 18000rpm Intermittent
Overall Efficiency: Max. 85%
Operation Mode: Continuously Adjustable Voltage Setpoint & Current Limitation
Operating Temperature: -40~105℃
Weight: 9kg
Dimension (L x D): 164 x 150 mm

APPLICATIONS
  • RV

    RV

  • Truck

    Truck

  • Yacht

    Yacht

  • Cold Chain Vehicle

    Cold Chain Vehicle

  • Road Rescue Emergency Vehicle

    Road Rescue Emergency Vehicle

  • Lawn Mower

    Lawn Mower

  • Ambulance

    Ambulance

  • Wind Turbine

    Wind Turbine

BENEFITS

BENEFITS

  • Wide Compatibility

    Compatibility with rated 44.8V/48V/51.2V LiFePO4 and other chemistries battery

  • 2 in 1, Motor Integrated with Controller

    Compact and lightweight design, no external regulator required

  • Rapid Charging

    Up to 15kW high output, ideal for 48V HP Lithium Battery

  • Comprehensive Diagnosis & Protection

    Voltage and Current monitor & protection, Thermal monitor & derating, Load dump protection and etc.

  • 85% Overall High Efficiency

    Consume far less power from engine and generate far less heat, resulting in substantial fuel savings over the whole life cycle

  • Fully Software Controllable

    Support both Continuously Adjustable Voltage Closed Loop Control and Current Limitation Closed Loop Control for safe battery charging system

  • Superior Idle Output

    Extreme low turn-on speed with charging capability of 1000rpm(>2kW) and 1500rpm(>3kW)

  • Dedicated Drivability Performance Improvement

    Software-defined Slew Rate of charging power ramp up & down
    for smooth drivability, Software-defined Adaptive Idle of charging
    power reduce for preventing engine stall

  • Customized Mechanical & Electrical Interfaces

    Simplified Plug and Play harness to easy installation and flexible CAN compatibility with RVC, CAN2.0B, J1939 and other protocols

  • All Automotive Grade

    Rigorous and strictest design, testing and manufacturing standard to ensure high quality

TECH & SPECS

Model

BLM4815 

BLM4810A

BLM4810M

Operation Voltage

24-60V

24-60V

24-60V

Rated Voltage

51.2V for 16s LFP,

44.8V for 14s LFP

51.2V for 16s LFP,

44.8V for 14s LFP

51.2V for 16s LFP

Operating Temperature

-40℃~105℃

-40℃~105℃

-40℃~105℃

Max Output

300A@48V

240A@48V

240A@48V, Customer Specific 120A

Rated Power

8.9 KW @ 25℃,6000RPM

7.3 KW @ 55℃,6000RPM

5.3 KW @ 85℃,6000RPM

8.0 KW @ 25℃,6000RPM

6.6 KW @ 55℃,6000RPM

4.9 KW @ 85℃,6000RPM

6.9 KW@ 25℃,6000RPM Customer Specific

6.6 KW @ 55℃,6000RPM

4.9 KW @ 85℃,6000RPM

Turn-on Speed

500 RPM;
40A@10000RPM; 80A@1500RPM at 48V

500 RPM;
35A@1000RPM; 70A@1500RPM at 48V

500 RPM;
Customer Specific 40A@1800RPM

Maximum Speed

16000 RPM Continuous,
18000 RPM Intermittent

16000 RPM Continuous,
18000 RPM Intermittent

16000 RPM Continuous,
18000 RPM Intermittent

CAN Communication Protocol

Customer Specific;
eg.CAN2.0B 500kbpsor J1939 250kbps
“Blind mode wo CAN” supported

Customer Specific;
eg. CAN2.0B 500kbps or J1939 250kbps
“Blind mode wo CAN” supported

RVC, BAUD 250kbps

Operation Mode

Continuously Adjustable Voltage
setpoint& Current limitation

Continuously Adjustable Voltage setpoint
& Current limitation

Continuously Adjustable Voltage setpoint
& Current limitation

Temperature Protection

Yes

Yes

Yes

Voltage Protection

Yes with Loaddump Protection

Yes with Loaddump Protection

Yes with Loaddump Protection

Weight

9 KG

7.7 KG

7.3 KG

Dimension 

164 L x 150 D mm

156 L x 150 D mm

156 L x 150 D mm

Overal Efficiency

max 85%

max 85%

max 85%

Cooling

Internal Dual Fans

Internal Dual Fans

Internal Dual Fans

Rotation

Clockwise/ Counter Clockwise

Clockwise

Clockwise

Pulley

Customer Specific

50mm Overunning Alternator Pulley;
Customer Specific Supported

50mm Overunning Alternator Pulley

Mounting 

Pad Mount

Mercedes SPRINTER-N62 OE bracket

Mercedes SPRINTER-N62 OE bracket

Case Construction

Cast Aluminum Alloy

Cast Aluminum Alloy

Cast Aluminum Alloy

Connector 

MOLEX 0.64 USCAR CONNECTOR SEALED

MOLEX 0.64 USCAR CONNECTOR SEALED

MOLEX 0.64 USCAR CONNECTOR SEALED

Isolation Level

H

H

H

IP Level

Motor: IP25,
Inverter: IP69K

Motor: IP25,
Inverter: IP69K

Motor: IP25,
Inverter: IP69K

FAQ

What is a DC charging alternator?

A DC charging alternator is an electromechanical device that converts mechanical energy into direct current (DC) electrical energy, commonly used to charge batteries or supply DC loads in mobile, industrial, marine, and off-grid applications. It differs from standard AC alternators in that it includes a built-in rectifier or controller to provide regulated DC output.

How does a DC alternator work?

A DC alternator operates on the principle of electromagnetic induction:

The rotor (field coil or permanent magnet) spins inside a stator coil, generating AC electricity.

An internal rectifier converts the AC to DC.

A voltage regulator ensures a consistent output voltage, protecting batteries and electrical components.

What are the main applications of DC charging alternators?

Suitable for RVs, Trucks, Yachts, Cold Chain Vehicles, Road Rescue Emergency Vehicles, Lawn Mowers, Ambulances, Wind Turbines, etc.

What is the difference between an alternator and a generator?

Alternator: Produces AC power, often includes internal rectifiers to output DC. More efficient and compact.

DC Generator: Produces DC directly using a commutator. Generally less efficient and bulkier.

Modern vehicles and systems almost exclusively use alternators with DC output for charging batteries.

What voltage outputs are available for DC alternators?

ROYPOW Intelligent DC Charging Alternator standard solutions offer rated 44.8V options for 14s LFP battery and 51.2V for 16s LFP battery and support max. 300A@48V output.

How do I choose the right DC alternator for my application?

Consider the following:

System voltage (12V, 24V, etc.)

Required current output (Amps)

Duty cycle (continuous or intermittent use)

Operating environment (marine, high-temp, dusty, etc.)

Mounting type and size compatibility

What is a high-output alternator?

A high-output alternator is designed to provide significantly more current than standard OEM units—often 200A to 400A or more—used in systems with high power demand, such as RVs, emergency vehicles, mobile workshops, and off-grid setups.

What are the key components of a DC alternator?

Rotor (field coil or magnets)

Stator (stationary winding)

Rectifier (AC to DC conversion)

Voltage regulator

Bearings and cooling system (fan or liquid-cooled)

Brushes and slip rings (in brushed designs)

Can DC alternators be used in renewable energy systems?

Yes, DC alternators can be used in renewable energy systems, especially in hybrid and mobile setups. Instead of relying on fuel, the electric DC charging alternators can combine with solar panels, inverters, and battery banks to provide reliable energy support, aligning well with clean energy goals.

What are common cooling methods for DC alternators?

Air-cooled (internal fan or external ducting)

Liquid-cooled (for sealed, high-performance units)

Cooling is crucial in high-amp alternators to prevent thermal failure.

How do I maintain a DC charging alternator?

Check belt tension and wear

Inspect electrical connections and grounding

Monitor output voltage and current

Keep vents and cooling systems clean

Replace bearings or brushes if worn (for brushed units)

What are signs of alternator failure?

Battery not charging

Dimming lights or voltage fluctuations

Burning smell or noise from engine bay

Dashboard battery/charging warning light

High alternator temperature

Can a DC alternator charge lithium batteries?

Yes. ROYPOW UltraDrive Intelligent DC Charging Alternators are compatible with rated 44.8V/48V/51.2V LiFePO4 and other chemistries of batteries.

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