Compact 2-in-1 Drive Motor Solution for eMobility BLM4815D

  • Description
  • Key Specifications

The ROYPOW BLM4815D is an integrated motor and controller solution designed to provide powerful performance even in a compact, lightweight design, making it perfect for a wide range of battery-powered electric vehicles, including ATVs, golf carts, and other small electric machinery, while simplifying installation and reducing overall system complexity. Comes with a belt-driven type, gear-driven type, and spline-driven type for different vehicles.

Peak Motor Power: 10kW, 20s@105℃

Peak Generator Power: 12kW, 20s @105℃

Peak Torque: 50Nm@20s; 60Nm@2s for Hybrid Start

Peak Efficiency: ≥85% Including Motor, Inverter and Heat Dissipation

Continuous Power: ≥5.5kW@105℃

Maximum Speed: 18000rpm

Lifetime: 10 Years, 300,000km, 8000 Working Hours

Motor type: Claw-pole Synchronous Motor, 6 Phases/Hairpin Stator

Size: Φ150 x L188 mm (w/o Pulley)

Weight: ≤10kg (w/o Transmission)

Cooling Type: Passive Cooling

IP Level: Motor: IP25; Inverter: IP6K9K

Insulation Grade: Grade H

APPLICATIONS
  • RV

    RV

  • Golf Cart Sightseeing Car

    Golf Cart Sightseeing Car

  • Agricultural Machinery

    Agricultural Machinery

  • E-Motorcycle

    E-Motorcycle

  • Yacht

    Yacht

  • ATV

    ATV

  • Karts

    Karts

  • Scrubbers

    Scrubbers

BENEFITS

BENEFITS

  • 2 in 1, Motor Integrated with Controller

    Compact and lightweight design, provide powerful acceleration capability and a longer driving range

  • User Preferences Mode

    Supporting user to adjust the maximum speed limit, maximum acceleration rate and energy regenerative intensity

  • 85% High Overall Efficiency

    Permanent magnets and 6-phase hair-pin motor technology provide higher efficiency

  • Customized Mechanical & Electrical Interfaces

    Simplified Plug and Play harness for easy installation and flexible CAN compatibility with RVC, CAN2.0B, J1939 and other protocols

  • Ultra High-Speed Motor

    16000rpm high-speed motor provides the potential to increase maximum vehicle speed or to use a higher ratio in the transmission to enhance launch and gradability performance

  • Battery Protection with CANBUS

    Signals and functionalities interaction with the battery by CANBUS, to ensure the safety use and extend the lifetime of battery over the whole life cycle

  • High Output Performance

    15 kW/60 Nm high output of motor, leading technologies in the
    design of motor and power module to improve electrical and thermal performance

  • Comprehensive Diagnosis & Protection

    Voltage and Current monitor & protection, Thermal monitor & derating, Load dump protection, etc.

  • Excellent Drivability Performance

    Leading vehicle motion control algorithms eg. Active Anti-Jerk function enhance the driving experience

  • All Automotive Grade

    Rigorous and strictest design, testing and manufacturing standards to ensure high quality

TECH & SPECS

Parameters BLM4815D
Operation Voltage 24-60V
Rated Voltage 51.2V for 16s LFP
44.8V for 14s LFP
Operating Temperature -40℃~55℃
Maximum AC Output  250 Arms
Peak Motor Torque 60 Nm
Motor Power@48V,Peak 15 KW
Motor Power@48V,>20s 10 KW
Continuous Motor Power 7.5 KW @ 25℃,6000RPM
6.2 KW @ 55℃,6000RPM
Maximum Speed 14000 RPM Continuous, 16000 RPM Intermittent
Overal Efficiency max 85%
Motor Type HESM
Position Sensor TMR
CAN Communication
Protocol
Customer Specific;
eg. CAN2.0B 500kbps or J1939 500kbps;
Operation Mode Torque Control/Speed control/Regenerative  mode
Temperature Protection Yes
Voltage Protection Yes with Loaddump Protection
Weight  10 KG
Diameter  188 L x 150 D mm
Cooling Passive cooling
Transmission Interface Customer Specific
Case Construction Cast Aluminum Alloy
Connector AMPSEAL Automotive 23way connecoter
Isolation Level H
IP Level Motor: IP25
Inverter: IP69K

FAQ

What does a drive motor do?

A drive motor converts electrical energy into mechanical energy to create motion. It acts as the primary source of movement in a system, whether that’s rotating wheels, powering a conveyor belt, or spinning a spindle in a machine.

In different sectors:

In electric vehicles (EVs): The drive motor powers the wheels.

In industrial automation: It drives tools, robotic arms, or production lines.

In HVAC: It runs fans, compressors, or pumps.

How do you check a motor drive?

Checking a motor drive (especially in systems using VFDs or motor controllers) involves both visual inspection and electrical testing:

Basic Steps:
Visual Check:

Look for damage, overheating, dust buildup, or loose wiring.

Input/Output Voltage Check:

Use a multimeter to verify input voltage to the drive.

Measure output voltage going to the motor and check for balance.

Check Drive Parameters:

Use the drive’s interface or software to read fault codes, run logs, and check configuration.

Insulation Resistance Test:

Perform a megger test between motor windings and ground.

Motor Current Monitoring:

Measure the operating current and compare it with the motor’s rated current.

Observe Motor Operation:

Listen for unusual noise or vibration. Check if the motor speed and torque respond correctly to control inputs.

What are the transmission types of drive motors? Which transmission has the highest efficiency?

Drive motors can transmit mechanical power to the load using various transmission types, depending on the application and design.

Common Transmission Types:
Direct Drive (No transmission)

The motor is connected directly to the load.

Highest efficiency, lowest maintenance, quiet operation.

Gear Drive (Gearbox transmission)

Reduces speed and increases torque.

Used in heavy-duty or high-torque applications.

Belt Drive / Pulley Systems

Flexible and cost-effective.

Moderate efficiency with some energy loss due to friction.

Chain Drive

Durable and handles high loads.

More noise, slightly lower efficiency than direct drive.

CVT (Continuously Variable Transmission)

Provides seamless speed changes in automotive systems.

More complex, but efficient in specific ranges.

Which has the highest efficiency?

Direct Drive systems typically offer the highest efficiency, often exceeding 95%, since there’s minimal mechanical loss due to the absence of intermediate components like gears or belts.

 

What are common applications of drive motors?

Suitable for Forklift Trucks, Aerial Work Platforms, Golf Carts, Sightseeing Cars, Agricultural Machinery, Sanitation trucks, E-motorcycle, E-karting, ATV, etc.  

What factors should be considered when selecting a drive motor?

Required torque and speed

Power source (AC or DC)

Duty cycle and load conditions

Efficiency

Environmental factors (temperature, humidity, dust)

Cost and maintenance

What are brushless motors and why are they popular?

Brushless motors (BLDC) eliminate the mechanical brushes used in traditional DC motors. They are popular due to:

Higher efficiency

Longer lifespan

Lower maintenance

Quieter operation

How is motor torque calculated?

Motor torque (Nm) is typically calculated using the formula:
Torque = (Power × 9550) / RPM
Where power is in kW and RPM is the motor speed.

What are common signs of a failing drive motor?

Overheating

Excessive noise or vibration

Low torque or speed output

Tripping breakers or blowing fuses

Abnormal smells (burnt windings)

How can drive motor efficiency be improved?

Use energy-efficient motor designs

Match motor size to application needs

Use VFDs for better speed control

Perform regular maintenance and alignment

How often should a drive motor be maintained?

Maintenance intervals depend on usage, environment, and motor type, but general checks are recommended:

Monthly: Visual inspection, check for overheating

Quarterly: Bearing lubrication, vibration check

Annually: Electrical testing, insulation resistance testing

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